A few technical notes about eastern Vallo Alpino
Chapter III
What has this hole been dug for?
The steel plate is placed about 45 cm from the concrete wall inner surface (bottom, at right). At the firing opening , it reveals a thickness of about 35 cm. |
Armors
This type consists in three parts: frontal or main part, ceiling and basement. The frontal part is the strongest of the three: it is a vertically set plate having the weapon opening and it is almost completey buried in the concrete. What is left fully visible is infact only a rectangular plate which seems to be the thickest part of the central plate. I have never been so far given the possibility to completely see the shape of the actual frontal plate, nor to verify the thickness of its remaining biggest part being completely buried in the concrete frontal wall. Anyway, I guess the plate must be much wider and higher than it can be seen. The central rectangular plate is completely visible from the chamber and partially from outside. Although the rectangle is as thick as about 35 cm, the thickness of the invisible part is supposed to be smaller. The second and the third element of the armor are joined so as to constitue a shell-like shield protecting the gunners and they are visible only from inside. While these two other parts could be assembled once the combat block was finished, the central steel plate having so big a weight and volume, required to be put in its deep position during the construction of the block itself. Where the three parts armor was adopted, the thickness of the concrete wall can reach as many as 3 and half metres. More precisely, the most common noted measures are: the concrete thickness of the casemate frontal wall ranges in 210-230 cm. To this thickness further 120-150 cm are to be added due to the camouflaging concrete layers. Thereafter from the external side of the plate to the outermost opening, the overall thickness is within 330-380 cm. The biggest the casemate or block, the more likely its chambers are protected by three parts armors.
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An intact casemate steel cupola protected by the concrete structure.
Another example of metal casemate: in this case the steel cupola is almost completely buried and so overgrown by bush and trees that it seems impossible to recognize the reinforcing concrete scructure all around.
Although overgrown by weeds and leaves, here it is how the embrasure of a complete metal casemate appears.
The steel cupola seen from the pipe base. The fitting between the cylinder and the cupola is remarked by the junction line running all around the inner surface of the structure. The weapon opening is hardly visible at the center above the junction. At bottom right, one of the 6 cast bases on which the grating lay is visible.
This steel cupola has been broken open by an explosion which tore half structure off and left the other half still bolted on its side steel pole.The firing opening was at right. Unfortunately this picture gives only a blurred idea of how thick the cupola was (30 cm at right, 22 cm at left).
This is the overall structure of a common metal casemate for a heavy machine gun. The flat cylinder shape and the overlying cone like concrete structure are clearly distinguishable since the structure was strangely left without any camouflaging measures.
The same casemate of the previous picture is taken frontally.
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Machine gun metal
casemates
A 3,5-4 m deep shaft dug in the sheer limestone rock is where the cylinder was vertically placed: then it would be top covered by the cupola. The cylinder has not a circular transversal section, but its section has a characteristical rounded trapezoid shape (its inside central axes are: 156 cm (tranversal) and 90 cm (firing direction)). This cylinder is 240 cm high and, at its lower back side it's round shaped so as to form a door like broad opening. Infact, soldiers had to enter the metal cylinder through a passage at its base and reach the firing chamber by internally climbing the pipe by means of a vertical ladder. Gunners standed on a iron grating which was fixed on 6 iron basements: they were welded 62 cm below the upper end of the cylinder. The grating has a trap-door at which the ladder ends. The thickness of the steel cylinder is not constant but varies from 15 cm at the foremost side to 8 cm at the back side. The cylinder upper part exactly fits the lower section of the cupola; infact the external side of the cylinder upper end is rounded so as to strictly get the steel cupola on it. Viceversa, being the cupola thicker than the cylinder, the internal surface at its base has a suitable hollow on which the upper end of the cylinder is inserted. When on place, the steel cupola thereafter externally overlays the upper end of the cylinder and the ovelaying is about 30 cm long. So the cupola lies on the cylinder and the two elements are rigidly held together by the described fitting. Besides being tightly fitting the cylinder, the cupola was rigidly held in place by strong nuts working on two long iron poles (67 mm diameter) which were thrusted into the rock so as to come out beside the shaft. The cupola was bolted on the two poles by two lateral ear-like rings protruding from its external faces and cast on the cupola structure itself. These two steel poles are oblique. Two other poles were thrusted into the rock beside the cylinder base. Unlike the poles the cupola was inserted on, these two additional poles were vertical. While the distance between the oblique poles lets one suppose that they were properly used to externally fix the cupola, the vertical rods fixed the cylindric base since the distance of the remaining vertical poles matches the cylinder width. Both oblique and vertical poles can be observable after having each steel element been taken. But having the vertical stumps different height, it can be argued about how near the rocky bottom they fixed the cylinder base.
As for the thickness of the steel cupola,
it gradually varies
from the back side to the front through the lateral faces. The minimum thickness
is on the back side (22 cm) and it reaches its maximum at the foremost side (30 cm).
Some sources state that the approximate
weight of the cupola is 20000 kg and the approximate weight of the cylinder is 10000 kg.
If we approximated the cupola as it were half ellissoid whose
thickness is equal to the average thickness of the cupola, considering a density
of 7,8 kg/liter,
a simple calculation would give about 20 ton showing that
the given cupola weight is consistent. An easier calculation would show the
same for the weight of the steel cylinder.
All the iron structure got by the cylinder and the cupola is completely buried into the
concrete so as to just leave the weapon embrasure visible: the solidity of the steel
structure along with this reinforcing arrangement
guaranteed the possibility to stand heavy calibres shots. Metal casemates were adopted
where
the action was supposed to be frontal and the terrain flatness didn't allow engineers
to adopt a conventional casemate solution. The presence of a massive
steel armor didn't infact require the huge protecting concrete structure of a
conventional casemate which would be almost impossible to hide on a flat terrain.
Metal casemates are instead completely buried and well hidden in the flat
environment. Flat terrain means strong difficulties to adopt a
casemate and no depth to dig anything: that is why metal casemates were
commonly coupled with concrete works.
What can be seen outside a metal casemate is a circular concrete
structure slightly protruding
from the terrain and having a diameter of about 6 metres.
This overall concrete structure indeed looks like a sort of
very flat cylinder concentric with the inside vertical hole. This flat concrete cylinder is
top covered by a smashed concrete cone which protects the steel cupola. The cone height
is less than 2 metres. This flat cone has a missing 60 degrees sector corresponding to
the weapon opening. Whatever the radius chosen to get a vertical section through the center,
gunners were protected by three metres of concrete and the thickness
of the steel cupola corresponding to the chosen radius. If the section is
on the firing direction, gunners were protected
by the usual foremost concrete wall which is as thick as about 3 metres and the additional 30 cm thick steel plate
of the cupola front side. The whole structure shape is of course hidden since all is
covered by earth
and rocks. This is what can be seen on the surface. The question
is about how deep the 6 metres diameter concrete structure is. It seems likely that
the concrete structure has a certain depth but the solidity of the whole structure
is given by being deeply set in a rocky shaft. The surface concrete structure,
though important to hide as much armor as possible, has the aim to give
an additional protection by filling the spaces
between the steel structure and the sheer rock.
For sure (well visible on blown up metal casemates), the shaft is dug into the rock and
the circular concrete structure hiding the
metal chamber strengthens just the cupola and the upper part of the pipe (i.e. the metal
firing chamber).
Constituting steel elements were
two or four depending on the model. Military commands advised
that the two elements model should have been adopted whenever possible since the four
elements model should have been left for cases of actual transport difficulty
(hardly reachable points like works on mountain peaks).
Apart from
the number of elements, there were some variants of the same model depending on the vertical
firing range. Each of these versions could be normally cast from a few steel leagues. The most frequent was a common
league of iron and carbon: the carbon steel gave a good tradeoff between hardness, tenacity
and weight. Temper procedures were surely carried out but, in spite of the excellent resistance, the lacking of more noble elements caused the structure to presumably soon be subject
to a generalized corrosion. Regardless of the vertical firing range and the used steel league,
all versions had 60 degrees horizontal action. The cylinder base is normally connected to the underground logistical part
by a flight of downward stairs whose steps number ranges from one or two to many dozen.
As any firing chamber, metal casemate were sealed off
the rest of the defensive work by an air tight closing door placed near the base of the stairs flight
on the linking underground corridor.
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